Products
Advanced hard coating by JHDI-Q4 MACHINES
NanoComposite + DLC
General Information
- Hard coating + DLC (metal doped diamond like carbon ) Unit.
- Based on GEM nanocoating technology (4th generation )
- Coating on tool steels and high speed steels (HSS) between 250 - 400 °C and on tungsten carbide (WC) between 300 - 450 °
Hard Coatings
- Monolayers, Multilayers Nanolayers, Nanocomposites, and their combinations.
- Main standard coatings.
Hardware
- Max. Foot print: W4500 x D5500 x H2500 mm
- Diffusion pump High vacuum system
-
New advanced GEM planar cathode.
target size: Ø90 mm Hidden trigger system Adjustable cathode during coating stainless steel, water cooled chamber and cathodes Easy cathode service after coating - GEM shutter
- Ar Glow Discharge
- Ionic plasma cleaning:
- metal ion etching (Ti, Cr)
- Pulsed BIAS supply (20 kHz),max 700V,30A
- Air conditioning for the electric cabinet
- Up to3gas channels, 3 MFC controlled
- dust shield for heaters
- Electrical connection: 3x400V, 120A external fuse 50-60 Hz, max.70 kVA
- Chamber preheating
- Changeable chamber shields
- Pulsed ARC supplies with low frequency
Electronics and Software
- Control system with touch-screen menu driven concept
- No programming knowledge is required for control
- Data logging and real-time viewing of process parameters
- Insite operator's manual
Max. Optimal Cycle Times(full chamber)
- Vacuuming, Substrate heating, plasma etching : 120 min
- Coating : 2micrometer/hr
- Cooling :60 min
Available in 4 sizes
- X-Large chamber
- Large size chamber
- Medium size chamber
- Small size chamber
X-Large chamber
- Internal chamber size: Diameters 1100*1500 mm
- Usable plasma volume: Diameters 800*1400 mm
- Uniform Coating area(±0.2μm): Diameters 700*1300 mm
- Maximum load: 1500 Kg
- 16 “04series” Arc cathodes: 4columns-4rows
- Target size: Diameter 90 mm
- OPTIONAL: Available for coating broaches up to 1500 mmModel
Large size chamber
- Internal chamber size: Diameters 1100*1200 mm
- Usable plasma volume: Diameters 800*1100 mm
- Uniform Coating area(±0.2μm): Diameters 700*1000 mm
- Maximum load: 1200 Kg
- 12 “04series” Arc cathodes: 4columns-3rows
- Target size: Diameter 90mm
Medium size chamber
- Internal chamber size: Diameters 1100*1000 mm
- Usable plasma volume: Diameters 800*900 mm
- Uniform Coating area(±0.2μm): Diameters 700*800 mm
- Maximum load: 800 Kg
- 8 “04series” Arc cathodes: 4 columns-2 rows
- Target size: Diameter 90 mm
Small size chamber
- Internal chamber size: Diameters 1100*800 mm
- Usable plasma volume: Diameters 800*600 mm
- Uniform Coating area(±0.2μm): Diameters 700*500 mm
- Maximum load: 600 Kg
- 4 “04series” Arc cathodes: 4 columns-1 rows
- Target size: Diameter 90 mm
Special options:
- Two months training by Gem Nano coating authors in your factory
- One year guarantee in all parts
- Providing Extra parts for one year “O” rings, oils, heaters, chamber covers and etc
- Technology transferring for pre & post treatment on different industrial parts
- Easy operation to reach every kind of architectural coatings
Schematic of chamber design and cathodes arrangement
Schematic of Jigs and Fixtures for cutting tools coating
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